Isixhobo sokucoca iidiski ezimbini esinee-380 sisixhobo esiphambili sokucoca esenzelwe imigca yemveliso ephakathi nenkulu kushishino lokwenza iphepha. Igama laso livela kububanzi obuqhelekileyo beediski zokucoca (380mm). Sisebenzisa inzuzo yesakhiwo "sokucoca iidiski ezimbini ngokujikeleza", sifezekisa ukuhlanganiswa okusebenzayo kokusika iifayibha kunye ne-fibrillation. Sikwazi ukuziqhelanisa kakhulu nezinto ezahlukeneyo eziluhlaza ezifana ne-pulp yomthi, i-pulp yephepha elilahliweyo, kunye ne-pulp yengca, sinokuhlangabezana neemfuno zokucoca zemigangatho eyahlukeneyo yephepha kubandakanya iphepha lenkcubeko, iphepha lokupakisha, kunye nephepha lethishu, okwenza kube sisixhobo esikhethwayo sokulinganisela ukusebenza kakuhle kwemveliso, umgangatho wephepha, kunye neendleko zokusetyenziswa kwamandla.

I. Iinkcukacha eziphambili kunye neeParameters

1. Iiparameter ezisisiseko zeSakhiwo

• Ububanzi obuqhelekileyo beediski zokucoca: 380mm (isazisi seenkcukacha eziphambili, esimisela indawo yoqhagamshelwano lokucoca kunye nomthamo wemveliso)
• Inani leediski zokucoca: iziqwenga ezi-2 (indibaniselwano yediski ehambayo + idiski esisigxina, uyilo olujikelezayo oluchaseneyo luphucula ukufana kokucubungula ifayibha)
• Iprofayili yamazinyo ediski: Inokugoba ngendlela oyifisayo, i-trapezoidal, i-spiral (iyakwazi ukulungelelanisa iinjongo ezahlukeneyo zokucokisa, uhlobo lokucheba olukhethiweyo/uhlobo lwe-fibrillation)
• Uluhlu lohlengahlengiso lwe-Disc gap: 0.1-1.0mm (uhlengahlengiso lombane oluchanekileyo, oluxhasa ukuziqhelanisa okuguquguqukayo kwiimpawu zepulp)
• Ubukhulu bezixhobo zizonke (L×W×H): Malunga ne-1800×1200×1500mm (uyilo oluncinci, ukonga indawo yokufaka)
• Ubunzima bezixhobo: Malunga ne-1200-1500kg (ukuzivumelanisa neemfuno ezisisiseko zokuthwala umthwalo kwimigca yemveliso)

2. Iiparameters zokuSebenza koMsebenzi

• Uxinzelelo lokucoca oluhlengahlengiswayo: Ulungelelwano oluphantsi (3%-8%), ulungelelwano oluphakathi (8%-15%) (uhlengahlengiso oluphindwe kabini, iinkqubo zemveliso ezihambelana ngokuguquguqukayo)
• Umthamo wemveliso: 15-30t/ngosuku (izixhobo esinye, ezihlengahlengiswa ngokuguquguqukayo ngokohlobo lwepulp kunye nobunzulu bokucoca)
• Amandla enjini: 110-160kW (injini esemgangathweni kazwelonke esebenza kakuhle, amandla alungele iimfuno zomthamo wemveliso, umlinganiselo wokusetyenziswa kwamandla ophuculweyo)
• Isantya esilinganisiweyo: 1500-3000r/min (ulawulo lwesantya sokuguqulwa kwamaza lufumaneka, oluzivumelanisa neemfuno ezahlukeneyo zokucoca amandla)
• Isantya somgca wediski: 23.8-47.7m/s (isantya somgca sidityaniswe neprofayili yamazinyo ukuze kufezekiswe ulawulo oluchanekileyo lwamandla okucheba)
• Uxinzelelo lokutya: 0.2-0.4MPa (ukutya okuzinzileyo, okuqinisekisa ukuqhubeka kokucocwa)
• Ubushushu bokusebenza: ≤80℃ (ukuziqhelanisa nobushushu obuqhelekileyo bokucubungula i-pulp, ukumelana nobushushu bezixhobo kuyahlangabezana nemigangatho)

3. Iiparamitha zezinto kunye noqwalaselo

• Izinto zeDiski: I-alloy ye-chromium ephezulu, intsimbi engagqwaliyo (ukhetho) (iyakwazi ukumelana nokugqwala nokugqwala, yandisa ubomi benkonzo, ivumelane nezinto eziluhlaza eziqulethe ukungcola ezifana ne-pulp yephepha elilahliweyo)
• Izinto eziphambili zomngxuma: 45# intsimbi eqiniweyo (ecinyiweyo nethambileyo, enamandla aphezulu kunye nokusebenza okuzinzileyo)
• Indlela yokutywina: Itywina elidibeneyo loomatshini kunye netywina yeoyile yesikeleko (ukutywina kabini, ukuthintela ukuvuza kunye nokuguga kwepulp)
• Inkqubo yoLawulo: Ulawulo oluzenzekelayo lwe-PLC (oluxhasa ukujonga ngexesha langempela kunye nohlengahlengiso oluzenzekelayo lwesithuba sediski, isantya, kunye nomthamo wemveliso, oluhambelana nenkqubo yolawulo oluphakathi lomgca wemveliso)
• Ukhuseleko: Ukhuseleko lomthwalo ogqithisileyo, ukhuseleko lobushushu obugqithisileyo, ukhuseleko lokunqongophala kwezinto (ukhuseleko oluninzi ukuqinisekisa ukhuseleko lwezixhobo kunye nabaqhubi)

II. Iingenelo zobuGcisa eziPhambili

1. Ukucocwa Okusebenzayo Ngokuziqhelanisa Nobuchule Obuqinileyo: Uyilo olujikelezayo oluneediski ezimbini luqinisekisa unxibelelwano olupheleleyo phakathi kwepulp kunye neediski, kunye nomthamo wokucubungula we-15-30t/d ngexesha leyunithi, ukuhlangabezana neemfuno zomthamo wezixhobo esinye okanye ezininzi ezihambelanayo kwimigca yemveliso ephakathi nenkulu. Ukusebenza kakuhle kokucocwa kungaphezulu kwe-30% kunoko kwabacoci bediski enye abaneenkcukacha ezifanayo.
2. Uhlengahlengiso lweFayibha Echanekileyo: Ngokusebenzisa uhlengahlengiso oluchanekileyo lwesithuba (ukuchaneka kwinqanaba le-0.1mm) kunye neeprofayili zamazinyo ezinokwenziwa ngokwezifiso, ayinakukwazi nje ukufezekisa ukusika okuphakathi kweefayibha ezimfutshane kodwa ikwaqinisekisa ukuqina kweefayibha ezinde, okwenza ukusasazwa kobude befayibha kube nengqiqo ngakumbi kwaye kuphucule amandla ephepha kunye nokufana ngaxeshanye.
3. Ukusetyenziswa kwamandla okulinganayo kunye nokuzinza: Ixhotyiswe ngeemoto ezisebenzayo eziphezulu ze-110-160kW kunye netekhnoloji yokulawula isantya sokuguqulwa kwamaza, ukusetyenziswa kwamandla okucoca iyunithi kuphantsi njenge-80-120kWh/t pulp, okonga amandla e-15%-20% xa kuthelekiswa nezixhobo zemveli; uyilo lwe-shaft ephambili yokutywina kabini kunye nentsimbi eyenziweyo kunciphisa izinga lokungaphumeleli kwezixhobo, kunye nexesha lokusebenza eliqhubekayo elifikelela ngaphezulu kwe-8000h/ngonyaka.
4. Ukuziqhelanisa okuBanzi kunye nokuSebenza okulula: Iyahambelana neenkqubo zokucocwa okulinganayo okuphantsi nokuphakathi, inokucubungula izinto ezahlukeneyo eziluhlaza ezifana ne-pulp yomthi, i-pulp yephepha elilahliweyo, kunye ne-straw pulp, ihlengahlengisa kwiindidi ezahlukeneyo zephepha kubandakanya iphepha lenkcubeko kunye nephepha lokupakisha; inkqubo yolawulo oluzenzekelayo ye-PLC yenza lula ukusebenza, ixhasa ukujonga okukude kunye nokulungiswa kweeparamitha, kwaye inciphisa iindleko zabasebenzi.

III. Iimeko kunye neengcebiso zokusetyenziswa

• Imigca yemveliso esebenzayo: Imigca yemveliso yokwenza iphepha ephakathi nenkulu enemveliso yemihla ngemihla ye-100-500t, enokusetyenziswa njengesixhobo esiphambili sokucoca okanye isixhobo sokugqiba ukucoca.
• Amanqaku ephepha akhethwayo: Iphepha lenkcubeko (iphepha lokubhala, iphepha lokuprinta), iphepha lokupakisha (ibhodi yentsimbi, i-corrugating medium), iphepha lethishu, njl.njl., lifanelekile ngakumbi kwiimveliso ezineemfuno eziphezulu zokubopha ifayibha kunye nokufana kwephepha.
• Iingcebiso zokusetyenziswa: Xa kucutshungulwa i-pulp yephepha elilahliweyo, kufuneka kubekwe phambili iidiski ze-alloy ze-chromium ezinganyangekiyo ukuguguleka ukunciphisa ukuguguleka kwezixhobo okubangelwa bukungcola; xa kusenziwa iphepha lokupakisha elinamandla aphezulu, inkqubo yokucoca ubume obuphakathi (uxinzelelo lwe-8%-12%) inokusetyenziswa ukuphucula i-fiber fibrillation degree; qhagamshela nenkqubo yolawulo oluphakathi lomgca wemveliso ukuze kufezekiswe ukwenziwa ngcono kweeparamitha zokucoca kunye neenkqubo zokwenza iphepha.